Carving a Large Sign

A few months ago I was commissioned to carve a large 4 foot diameter circular sign for the Coulter Berry building in Fort Langley, British Columbia.


I seriously considered carving it in Ultra High Density Urethane Foam sign board because I would only have to cut out the circle and start carving.

However, the developer, Eric Woodward, and the local contractor built the building with the goal of gaining the LEED Gold certification for environmentally friendly construction. As a result, I decided to carve the sign celebrating environmental construction out of certified sustainably harvested Aspen wood.


Making the sign in wood meant a lot more work cutting the wood to length, jointing, planing, gluing, clamping, cutting the circle and sanding before carving the letters and design. But it is in keeping with the purpose of the sign, so I felt it was worth it.


After some adventures with the design (bonus prize if you can find it in the picture below), I worked with a good friend who is an old pro at sign painting who helped me with the lettering and layout.


Then I talked with Michelle, the manager of the North Langley Paint & Decorating Benjamin Moore store in Walnut Grove, who made some great suggestions about what sort of finishes to use with the colours I was given by the designer. As you can see below, it turned out very nicely.


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